Why Sustainable Windows Are Being Made in a New High Flying Material

It is true that aircraft manufacturers have usedchange.
aluminum for building aeroplanes for 60 years, withSomething similar is happening in the window industry.
great success due to its light weight and strength.Climate change is heavily influencing the fate of
This was a huge improvement beyond the plywood,aluminum in the UK Building Industry, too. Commercial
string and canvass that was used before and waswindows in offices, schools, high-rise tower blocks,
essential for developing today's modern jets and thehospitals, care homes, etc, have predominantly used
long flying distances we all enjoy today. This requiresaluminum for 30 years, simply because no other
flying above 30,000 feet which needs a strong, lightmaterial has been strong enough or suitable for these
construction to withstand the pressure differences atarchitecturally designed projects - until now.
such high altitudes.As in the aircraft industry, FRP (pultruded GRP
For the past 30 years aluminum has also been usedFibreglass) has been found to be far better qualified
extensively in the design and manufacture of windowthan aluminum for window manufacture, due to its
frames in the UK Commercial market due, also, to itshigher strength, durability and thermal insulation, which
strength and lightness.leaves aluminum floundering in its wake when chasing
However, no matter how good and reliable anylower thermal U values and higher sustainability
material or product is, there is always the possibilitytargets for some of our more challenging BREEAM
that one day, superior technology will move it asideprojects. (BREEAM: UK Government inspired
and create something even better to come alongsustainable building standards to achieve higher
and completely supersede it.environmental levels of construction - and lower
This is already happening, today. In the aircraftcarbon emissions when in use. Building Research
industry, Boeing's 787, so called 'Dream-liner' was theEstablishment, Environmental Assessment Model)
first to break tradition and turn towards innovativeThe advantages of GRP Fibreglass over aluminum
new technology that not only matches whatdon't stop there, either! The following list summarizes
aluminum can offer - but which goes some waysome of the additional benefits:-
beyond in terms of strength, durability, lightness and- Service life of 50 - 75 years is double that for
rigidity - and avoids the future possibility of metalaluminum
fatigue.- Thermal U values of 0.9 W/M2K are half aluminum's
'Fibre Reinforced Polymer' (FRP) is the generic termbest (1.8)
for high performance, light weight compounds which- GRP needs no surface protection, essential for
combine reinforcing fibres of glass or carbon into aaluminum to prevent corrosion in weather and coastal
tough and durable thermosetting resin, to generatesea spray.
composite materials of astonishing strength and- Both materials are supplied coated in any colour
capability.with a 25 year life
Already used as the heat resisting nose cone on the- Aluminum can't be repaired/re-coated so poor
NASA Space Shuttle, these FRPs are significantlyappearance eventually demands replacement.
stronger than steel, weight for weight and are oftenScratches and damage can hasten that end.
known by such names as GRP, fibreglass, carbon- GRP can be repaired/re-coated any time, in any
fibre and graphite. We are more familiar with them ascolour, providing another 25 years and requiring zero
the best material for producing golf clubs, tennis andmaintenance.
squash racquets, fishing rods, motor cycle fairings,- Pultruded GRP will not bend or deform like
Formula 1 car bodies and disc brakes, Olympic vaultingaluminum, being a softer metal
poles - the list goes on.- The rate of expansion of GRP is insignificant even
According to Russell Maguire, Boeing's Technical Viceat high temperature. Aluminum is the opposite.
President, the new 787 will have 94% of its wings- GRP carbonizes in fire, protecting its structural
and fuselage made entirely from FRP composites,integrity. Aluminum melts at 660C.
which will provide a lightweight one piece moulded- Despite the many benefits of GRP over aluminum -
body shell, thus no joints or rivets to deteriorate -GRP gives better price and value
and producing a lighter aircraft with greater fuelSo, no matter how good and reliable aluminum once
efficiency, creating less carbon emissions and therebywas, there has come the day when superior
far better for the environment - helping Boeing totechnology is moving it aside, having created
meet its corporate responsibility towards climatesomething even better to completely supersede it.